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Fuel cell stack modules

Highly efficient, environmentally compatible, future proof.

Functionality

A fuel cell stack consists of a pile of cells consisting of bipolar plates, membrane electrode assemblies (MEAs), seals and end plates, plus the tensioning system.

Stack modules from ElringKlinger, however, also contains other system functionalities. These are integrated into a special media module made of plastic and typically contain sensors for pressure and temperature, valves, water separators for the anode circuit and optional customer-specific functionalities. These additional functionalities significantly simplify the integration of the stacks
into customer systems and result in a compact design.

This picture shows three fuel cell stacks in different sizes.

 

  • High power density

  • Compact design and low weight

  • Robust and reliable technology

  • Low hydrogen consumption for reduced operating costs and longer ranges

  • Automated production processes according to current automotive standards

  • Simplified system integration thanks to function-integrated media module, assured quality and comprehensive documentation

Product overview

PEMFC Stack Module NM5-EVO

The NM5-EVO PEMFC stack module is currently available with a cell count of up to 335 cells. At 2.5 bar operating pressure it achieves a power output of up to 76 kW.

PEMFC Fuel Cell Stack NM5 EVO

Profile

  • IP (6KX, X6K, X7) housing with EMC shielding
  • Compact integrated cell voltage monitoring (CVM)
  • Integrated media control, water separators and media monitoring
  • Robust sensors and actuators acc. to automotive standards
  • Stack module validated acc. to IEC 62282 and GB/T 33978
  • Customer-specific stack solutions in power levels of up to 76 kW
  • Hydrogen-air operation
  • Liquid-cooled
  • Pressurized operation up to 2.5 bar

 

Application

  • PEMFC stack module for automotive applications (passenger cars and light commercial vehicles) in high volumes

 

In addition to our standardized stack platforms, we offer customer-specific configurations as well as independent developments that are optimally adapted to integration in the respective system environment. 

 

Benefits

  • High power density due to lightweight, compact stack design
  • High dynamic response in power provisioning
  • Robust component and stack design suitable for mass production, with long service life and minimal power degradation
  • Proven cold-start performance and durability
  • System simplification by integration of functions at the media supply assembly of the stack (sensors, actuators and valves)
  • Metallic bipolar plates in patented designs

Fact Sheet 

ekpologo_0
Fact Sheet - PEMFC stack module NM5-EVO
PDF 550.67 kB

PEMFC Stack Module NM20

PEM stack module based on metallic bipolar plates with an electric output of 400 kW.

NM20 Product

Profile

  • Hydrogen-air operation
  • Liquid-cooled
  • Pressurized operation up to 2.8 bar
  • Rated power of 400 kW at 900 A
  • IP6k9k / IP67 housing with EMC shielding
  • Compact integrated cell voltage monitoring (CVM)
  • Integrated water separator, media conditioning and monitoring as well as media control
  • Robust sensors and actuators acc. to automotive standards

 

Application

  • The PEMFC stack module NM20 is designed for applications with high power and high efficiency requirements

 

Benefits

  • Highest efficiency and durability
  • Higher operating temperature to minimize cooling system
  • Mass production technology enabling low costs
  • Sustainable stack design offering high recycling rate
  • Enhanced power density by more than 50 % in heavy-duty applications
  • Freeze start ability below -30 °C

Fact Sheet

ekpologo_0
Fact Sheet NM20
PDF 1.03 MB

PEMFC Stack Module NM12 Twin

The NM12 Twin PEMFC stack module is currently available with a cell count of 598 cells (2x 299 cells). At 2.5 bar operating pressure it achieves a power output of up to 205 kW.

NM12 Twin_neu

Profile

  • IP (6KX, X6K, X7) housing with EMC shielding
  • Compact integrated cell voltage monitoring (CVM)
  • Integrated media control, water separators and media monitoring
  • Robust sensors and actuators acc. to automotive standards
  • Stack module validated acc. to IEC 62282 and GB/T 33978
  • Customer-specific stack solutions in power levels of up to 205 kW
  • Hydrogen-air operation
  • Liquid-cooled
  • Pressurized operation up to 2.5 bar
  • Developed for a compact stack and system design

 

Application

  • The PEMFC stack module NM12-twin is designed for applications with high power requirements (>150 kW) in heavy-duty, rail and marine applications.

 

Benefits

  • High power density due to lightweight, compact stack design
  • High dynamic response in power provisioning
  • Robust component and stack design suitable for mass production, with long service life and minimal power degradation
  • Proven cold-start performance and durability
  • System simplification by integration of functions at the media supply assembly of the stack (sensors, actuators and valves)
  • Metallic bipolar plates in patented designs

Fact Sheet

ekpologo_0
Fact Sheet - PEMFC stack module NM12 Twin
PDF 802.06 kB

PEMFC Stack Module NM12 Single

The NM12 Single PEMFC stack module is currently available  with a cell count of 358 cells. At 2.5 bar operating pressure it achieves a power output of up to 123 kW.

NM12 Single_neu

Profile

  • IP (6KX, X6K, X7) housing with EMC shielding
  • Compact integrated cell voltage monitoring (CVM)
  • Integrated media control, water separators and media monitoring
  • Robust sensors and actuators acc. to automotive standards
  • Stack module validated acc. to IEC 62282 and GB/T 33978
  • Customer-specific stack solutions in power levels of up to 123 kW
  • Hydrogen-air operation
  • Liquid-cooled
  • Pressurized operation up to 2.5 bar

 

Application

  • The PEMFC stack module NM12-single is designed for applications with high power requirements (>100 kW) in the automotive and rail sectors.

 

Benefits

  • High power density due to lightweight, compact stack design
  • High dynamic response in power provisioning
  • Robust component and stack design suitable for mass production, with long service life and minimal power degradation
  • Proven cold-start performance and durability
  • System simplification by integration of functions at the media supply assembly of the stack (sensors, actuators and valves)
  • Metallic bipolar plates in patented designs

Fact Sheet

ekpologo_0
Fact Sheet - PEMFC stack module NM12 Single
PDF 1.1 MB

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